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Hydrodynamic cleaning

Cleaning of tubes, heat exchangers, boilers, vessels and pipelines with a high-pressure water jet — without chemicals, for any composition of deposits.

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Where we use it

Tap the equipment to see the description below.

Tube bundles

Tube bundles of shell-and-tube units, condensers, heaters.

Specifics
Rigid lances and flexible hoses, multi-lance units, rotating nozzles; the pressure and nozzle type are selected for the deposits and the tube metal; each tube is checked for passability.
Contamination
Coke, polymers, hard scale, asphaltene-resin-paraffin deposits, silt.
Sites
Refineries, petrochemicals, CHP plants.

Pipelines

Process pipelines, steam and condensate lines, oil pipelines.

Specifics
Rotating nozzles with reactive (backward) thrust; the nozzle is selected for the diameter and deposits; work on sections between flanges and through inspection openings.
Contamination
Product deposits, paraffins, corrosion products, sludge.
Sites
Refineries, oil depots, chemical and power plants.

Boilers

Drums, headers, furnace wall and smoke tubes of boilers.

Specifics
Removal of sludge and loose deposits without chemicals; hard scale — in combination with chemical cleaning.
Contamination
Sludge, loose iron oxide deposits, soot in smoke tubes.
Sites
CHP plants, industrial boiler houses.

Turbine condensers

Steam turbine condensers and oil coolers with thousands of tubes.

Specifics
Cleaning the condenser halves in turn at reduced turbine load or during a shutdown; each tube is checked for passability.
Contamination
Biofouling, silt, carbonate deposits.
Result
Turbine vacuum and output restored.

Air-cooled heat exchangers

ACHEs: space between the fins and tubes.

Specifics
A low-pressure flat jet along the fins — without bending them.
Contamination
Dust, fluff, oil contamination.
Result
Cooling capacity of the unit restored.

Hydrodynamic cleaning is the removal of deposits with a high-pressure water jet generated by a high-pressure unit and delivered to the surface through channel-cleaning hoses and special nozzles. Deposits are broken up by the energy of the jet; a nozzle with rear-facing jets propels itself inside the pipe by reactive thrust and cleans the walls along the entire length.

What it removes

  • sand, gravel, silt, sludge;
  • organic compounds, fats, asphaltene, resin and paraffin deposits;
  • scale, rust, mill scale, carbon deposits, coke;
  • old coatings and rubber; also used for degreasing.

Equipment and tooling

  • high-pressure units;
  • channel-cleaning hoses;
  • various nozzles: for breaking through blockages, for wall cleaning, rotary nozzles;
  • rigid lances and flexible hoses for cleaning tube bundles.

Pressure and nozzle type are selected for the deposits, material and condition of the tubes.

Advantages and limitations

  • works regardless of the physical and chemical properties of deposits;
  • no chemicals — less waste;
  • the action is aimed at the deposits; surfaces are not damaged.

The nozzle must have access to the surface being cleaned. For channels of complex configuration that the nozzle cannot pass through, chemical flushing is used.

Other methods

  • Chemical flushing — dissolving deposits with chemicals circulated through the internal cavities of the equipment, followed by neutralisation and passivation of the metal; used where tools cannot reach.
  • Mechanical cleaning — removal of dense and fully blocking deposits with manual and power tools; as a rule, requires disassembly or opening of the equipment.
  • Dry ice blasting (cryoblasting) — gentle cleaning of accessible surfaces with solid carbon dioxide pellets, without chemicals, water or abrasives.
  • Laser cleaning — non-contact removal of rust, mill scale, carbon deposits and coatings from accessible metal surfaces.

The applicability of a method to specific equipment is determined after inspection and agreed with the customer; methods are often combined. The methods used for each type of equipment are listed in its description on this page.

Frequently asked questions

Will high pressure damage the tubes?

Pressure and nozzle type are selected for the material and condition of the tubes. The action is aimed at the deposits, not the metal.

Can it be combined with chemical flushing?

Yes. Dense deposits and blockages are removed hydrodynamically, followed by chemical flushing if necessary.

What data is needed for a quote?

Equipment type, tube diameter and number of tubes or pipeline length, nature of deposits, photos.

Not sure which method you need? Find a cleaning method →

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Request a quote

Describe the site, the equipment and the task or attach a questionnaire, photos or a data sheet.

We work with companies and organisations: industry, power generation, utilities.

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AddressPremises 5-N, 2 Voroshilova St., bldg. A, St. Petersburg, Russia

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